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Factory Simulation

Factory Simulation

For most factories, the production floor is a dynamic environment. New machinery and equipment may need to be introduced for additional capacity required by a new customer or product. Or improvements in layout may be needed to control costs. Kaizen ideas prepared with lean manufacturing principles may rearrange machinery. Industry 4.0 applications may require the commissioning of new robots and conveyor lines. Important questions arise before making all these arrangements:

  • How do we reduce the risk of making mistakes in the decisions we make?
  • How can we be sure that the new production system will work correctly and deliver the output we want?
  • How can we compare different automation alternatives under all possible scenarios?
  • How do we incorporate the impact of breakdowns and downtimes, market fluctuations, and variations in production and supply times into our decision-making process?

All companies where production and logistics processes hold a significant place are faced with increasingly challenging difficulties. Increasing product variety, shorter delivery times, personalized customer demands, globalized supply chains, more complex processes and technologies, and continuously rising costs are pushing companies to reconsider their production and logistics processes.

Companies aiming for success cannot merely satisfy these requirements quickly and accurately. They must also ensure that the systems they design have the flexibility to maintain the same performance under future changing conditions.

Solution

Dijitalis creates a digital copy of your factory with its production simulation software. With this digital copy, or today's term, your factory's digital twin, you can test any kind of change and improvement that comes to mind. After testing, you confidently and correctly implement the option you see will actually be beneficial.

  • If I could see the future outcome of the decisions I make today...
  • If I could see and measure the performance of all my processes in three dimensions no matter how complex they are...
  • If I could compare all alternatives to make the right decision and choose the optimum solution knowing the reasons...

Over the years, Dijitalis has become the preferred solution partner in the simulation field for Turkey's leading companies.

Shaping the future today carries a heavy responsibility on the shoulders of planners and managers tasked with evaluating complex and dynamic industrial systems. To meet this responsibility, Dijitalis offers the world's most advanced and powerful simulation software, capable of examining all kinds of production and logistics processes.

Simulation allows the optimization of a wide range of key performance indicators, from inventory and production costs to delivery times, energy consumption, and customer satisfaction, while comparing the advantages of different layout plans and control strategies. Simulation is an important decision support tool providing comprehensive information for every scenario evaluated. Planners and managers with sufficient information will find the most suitable solution that meets the needs of today and the future with much more confidence. Companies that validate their systems with simulation will be prepared for any scenario in the future.